SMT Nozzle Cleaner GS-0806

GS-0806 series new mode automatic suction nozzle cleaning machine can clean 80 suction nozzles at one time. Using the latest cleaning technology, only purified water and gas source can solve the technical problem of suction nozzle maintenance with 32% impact on SMT adsorption rate and mounting rate.

 

Product introduction

1. applicable to the cleaning of suction nozzles of various specifications.
2. no electricity, no solvent.
3. completely solve the dirt and impurities that are difficult to be cleaned by ultrasonic.
4. no damage to the surface coating and reflector of the suction nozzle.

 

Development of SMT production process and nozzle cleaning process

1. With the introduction of high-precision circuit manufacturing process in the electronic industry, the SMT production process has also undergone great changes. The changes of AI — smt3216 — 01005 parts have increased the span of SMT mounting technical requirements. The minimization of components and high-density mounting are a challenge to the current SMT mounting technology. The factors affecting the absorption and mounting rate of the mounter, the problems of the nozzle accounted for 32%. SMT production process has become an urgent problem to be solved in order to solve the cleaning and maintenance of nozzle.
2. GS- series new mode automatic nozzle cleaning machine adopts the latest cleaning technology. Only purified water and air source can solve the technical problem of nozzle maintenance which has an impact on SMT adsorption rate and mounting rate of 32%.
3. Easy to use, low cost, pollution-free and safe!

 

Equipment principle and Application

By crushing the water, a very fine water mist is generated, which is sprayed onto the nozzle with strong kinetic energy at supersonic speed (v = 360m / s), forming a continuous energy field above the nozzle to be cleaned, crushing the dirt on the surface and inside. Independent cleaning, non-destructive nozzle. Using this device for daily maintenance and cleaning of nozzle can achieve thorough cleaning effect in a safe state. Reduce the scrapping cost of the nozzle caused by the traditional cleaning method, prolong the service life of the nozzle, and play a vital role in the maintenance of the mounter, so as to ensure that the mounter has a better running state.

 

 

Product model

1. applicable to the cleaning of nozzles of various specifications without electricity and solvent.
2. completely solve the dirt and impurities that are difficult to be cleaned by ultrasonic.
3. pure pneumatic cleaning, which can wash 40 nozzles at a time.

 

Product Description

This equipment is mainly used for cleaning the SMT nozzle. By crushing the water, a very small water mist is generated, which is sprayed onto the nozzle with strong kinetic energy at supersonic speed (v = 360m / s), forming a continuous energy field above the nozzle to be cleaned and crushing the dirt on the surface and inside. Independent cleaning, non-destructive nozzle. Use this device for daily maintenance and cleaning of nozzle.

 

Equipment advantages

1. Reduce the purchase cost of nozzle; After using SMT automatic nozzle cleaning machine, it can solve the problem that the nozzle is too dirty and scrapped, so as to prolong the service life.
2. Reduce unnecessary labor; Because the machine adopts full-automatic cleaning, there is no need for special personnel to be responsible, and the whole process is completed automatically by the machine.
3. Effectively reduce the defective rate of products and improve the productivity of SMT; A large part of the production process is due to the uneven surface of the nozzle and the excessive dirt of the inner cavity, resulting in the throwing or mounting displacement, resulting in the poor welding of the subsequent sequence. After using the cleaning machine, the nozzle can always protect the new state and greatly improve the production efficiency.
4. Completely solve the dirt and impurities that are difficult to be cleaned by ultrasonic; It will not be unclean due to the smaller and smaller aperture of the nozzle.
5. Do not need to use chemical solvents. Clean with environmentally friendly deionized water or distilled water.
6. Simple and convenient operation, automatic continuous cleaning and automatic drying.
7. Meet the trend of industry 4.0 and SMT production line, with intelligence, fewer people and efficiency.

 

Comparison with traditional cleaning

1. Manual air gun

① The efficiency of manual cleaning is low, the surface and lumen of the nozzle cannot be cleaned, and the inner hole is easy to be damaged by steel wire poke.

② Large difference in cleaning effect.

③ The use of cleaning fluid and alcohol may penetrate and cause the reflective layer to fall off.

2. Ultrasonic cleaning

① Low cost and high efficiency.

② It is easy to cause collision between nozzles during cleaning, resulting in damage or falling off of black coating on the surface.

③ The cleaning fluid causes damage to the surface coating of the nozzle and greatly shortens the service life of the nozzle.

④ Unable to completely clean the surface and lumen of the nozzle.

⑤ For the new 0201 nozzle can not be cleaned well, mainly because the inner hole of the nozzle is too small, vacuum bubbles can not be discharged during ultrasonic cleaning, and the cleaning is not clean.

 

Multifunctional, humanized and good design

1. The machine adopts Taiwan Weilun touch screen man-machine interface and PLC control.
2. The pneumatic part uses all imported SMC pneumatic components from Japan to better ensure stable and efficient work efficiency.
3. All key parts of the whole machine are made of 304 stainless steel imported from Japan, and special parts are made of 316 stainless steel imported from Japan, so as to ensure that the whole machine will not rust due to the use of water, which will affect the service life of the equipment and other potential safety hazards.

 

Main functions and features

1. Thoroughly solve the dirt and impurities that are difficult to be cleaned by ultrasonic.
2. It will not be unclean due to the smaller and smaller aperture of the nozzle.
3. More thorough cleaning can directly prolong the service life of the nozzle.
4. No damage to the surface coating and reflection plate of the nozzle.
5. Use environment-friendly deionized water or distilled water for cleaning.
6. Automatic continuous cleaning and automatic drying.
7. More simple and convenient operation.
8. Suitable for all kinds of mounter.

 

Economic performance

1. Reduce the purchase cost of nozzle

The use of GS-0805 automatic  nozzle cleaning machine can well solve the problem that the  nozzle is too dirty and scrapped, so as to prolong the service life.

2. Reduce unnecessary labor

Because the machine adopts full-automatic cleaning, there is no need for special personnel to be responsible, and the whole process is completed automatically by the machine.

3. Effectively reduce the defective rate of products and improve the productivity of SMT

A large part of the production process is due to the uneven surface of the  nozzle and the excessive dirt of the inner cavity, resulting in the throwing or mounting displacement, resulting in the poor welding of the subsequent sequence. After using the cleaning machine, the  nozzle can always protect the new state and greatly improve the production efficiency.

 

Parameter

Parameter
Cleaning	High pressure water mist cleaning	80PCS
Air pressure	Air pressure	air compression
	Intake pressure setting	0.5～0.65MPa
	Jet pressure setting	0.35～0.4MPa
	Nozzle injection pressure	≤0.4MPa
	Consumption of gas	≤260Nl/min
Pipe	Intake	￠12 pipe
	Drain water pipe	￠12 pipe
Leaner	Leaner	Industrial deionized water or distilled water
	consumable liquid	≤300cc/h(5cc/min)
	Storage tank capacity	1000cc
Power supply	Power supply	AC220～240V
	Plug	3-Pin
	Power Consumption	≤0.1Kw
Environment	Operating temperature	-5～50℃ (Not frozen)
	Liquid temperature	0～20℃ (Not frozen)
	Operating Humidity	10～60%RH
	Humidity of the device environment	10～60%RH
	Dust	0.1mg/m³(No conductive dust)
	Corrosive gas	not allow
Other one	Workbench	650(L) x 560(W) x 480(H)
	Weight	～120Kg（Contains cleaning fluid 2000cc）